254 x 102 x 25 Universal Beam
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The middle weight in the narrow 254 range, with a usefully thicker flange than the 22.
Get a price on this size
Send us your engineer’s drawings and we’ll work out quantities and price in one go — steel cut, drilled and finished to your specification and delivered direct to site.
254 x 102 x 25 dimensions and weight
| Size | Weight | Depth | Width | Web Thickness | Flange Thickness |
|---|---|---|---|---|---|
| (mm) | (kg/m) | (mm) | (mm) | (mm) | (mm) |
| 254 x 102 | 25 | 257 | 102 | 6.1 | 8.4 |
| Length | 6m | 7.5m | 9m | 12m |
|---|---|---|---|---|
| Total weight | 150kg | 190kg | 225kg | 300kg |
Approximate total weight by length — this is what determines how the beam is offloaded on site.
What is a 254 x 102 x 25 used for?
The 254 x 102 x 25 sits between the 22 and the 28 in the narrow 254 series and is often the practical choice of the three. The flange thickens from 6.8mm to 8.4mm over the 22, which improves lateral stability appreciably for only 3 kg per metre more, and the overall depth increases slightly to 257mm. Like the rest of this series it is specified where an opening needs the reach of a 254mm section but the supporting walls or the cavity will not accept a 146mm flange. Typical uses are rear extension openings, wide internal structural openings in older properties, and beams built into masonry where the surrounding brickwork provides restraint. As with all the narrow 254 sections, check whether your calculations assume restraint along the compression flange, as this significantly affects whether the section passes.
Indicative span
Under typical UK domestic loading, published load tables place the 254 x 102 x 25 in the region of 4.2m to 4.8m. That assumes a simply supported beam with an evenly distributed load, an imposed load of around 1.5 kN/m² and a dead load of 0.5–0.8 kN/m².
Grades, lengths and finishes
The 254 x 102 x 25 is normally supplied to BS EN 10025-2 in S275JR or S355JR. S355 is the higher strength grade and is increasingly the default across the supply network; if your calculations specify one grade, tell us, because the two are not interchangeable. Mill certificates can be supplied with the order on request.
Beams are supplied cut to your lengths rather than as standard mill lengths, and we can arrange:
- Cutting to size — supplied ready to install, no cutting on site
- Drilling, notching and holes to your engineer’s details
- Welded cleats, end plates and connections
- Painting and priming, including intumescent coatings
- Galvanising for external or exposed applications
Delivery
A 6m length of 254 x 102 x 25 weighs approximately 150kg. That is beyond safe manual handling, so plan for mechanical offload and a clear route to the opening. We deliver direct to site across London, the South and the Midlands, with HIAB lorry crane offload available on request. If access is restricted — a terraced street, a rear garden, limited headroom — tell us at quote stage rather than on the day, and we’ll plan the delivery around it.
Other sizes in the range
| Size | Weight | Indicative Span | |
|---|---|---|---|
| Previous | 254 x 102 x 22 UB | 22 kg/m | 4–4.5m |
| Next | 254 x 102 x 28 UB | 28 kg/m | 4.4–5m |
Also searched as: 254x102x25, 254 x 102 x 25 UB, UB 254x102x25. The term “RSJ” is still widely used for universal beams, though strictly it refers to the older rolled steel joist section with tapered flanges.
- All universal beam sizes
- Universal columns (UC) — where the load is vertical rather than spanning
- RSJ beams
- PFC parallel flange channels
Common questions
What does 254 x 102 x 25 actually mean?
The first two figures are the nominal depth and width of the section in millimetres — 254mm deep by 102mm wide. The third is the weight in kilograms per metre, 25kg/m. Actual depth and width vary slightly from the nominal serial size: this section measures 257mm by 102mm.
How much does a 254 x 102 x 25 weigh?
25kg per metre. A 6m length is therefore around 150kg. Add a margin for any end plates or cleats.
Can you cut it to length?
Yes. Beams are supplied cut to your specified lengths, so there’s no cutting on site. Send us the cutting list or the engineer’s drawings and we’ll price it cut, drilled and finished as required.
Is this the right size for my opening?
We can’t tell you that, and neither can a span table. Beam size depends on the loads it carries, the span, and how it’s restrained and supported — which is why Building Control requires calculations from a structural engineer. Once you have those, send them to us and we’ll price the steel.
Ready for a price?
Send your engineer’s drawings or a cutting list and we’ll come back with quantities and a price. Large and small orders both welcome.
Dimensional data shown is nominal and for guidance. Span figures are indicative and must not be used in place of structural calculations.

